Synthesis of disparlure and monachalure enantiomers from 2,3-butanediacetals

2,3-Butanediacetal derivatives were used for the stereoselective synthesis of unsymmetrically substituted cis-epoxides. The procedure was applied for the preparation of both enantiomers of disparlure and monachalure, the components of the sex pheromones of the gypsy moth (Lymantria dispar) and the nun moth (Lymantria monacha) using methyl (2S,3R,5R,6R)-3-ethylsulfanylcarbonyl-5,6-dimethoxy-5,6-dimethyl-1,4-dioxane-2-carboxylate as the starting material.

Due to the great economic damage caused by the gypsy moth and the nun moth, many synthetic routes for the preparation of (+)-disparlure (1) have been developed to monitor and control their populations. These methods use various approaches to ensure the required configuration of the asymmetric centers determining the biological activity of this compound. They include the use of naturally occurring chiral substrates, such as ʟ-glutamic acid [13], ʟ-tartaric acid [14][15][16], ᴅ-glucose [17], and sorbitol [18] as starting materials, as well as enantioselective reactions, such as the Sharpless epoxidation [19][20][21][22][23][24], asymmetric dihydroxylation [25,26], chloroallyloboronation [27], or iodolactonization [28]. Most recently a method using the asymmetric chlorination of dodecanal by LiCl in the presence of a chiral imidazolidinone catalyst has also been described [29]. However, many of these methods have some drawbacks -the most important one being the insufficient enantiomeric purity for biological and commercial applications [29]. (+)-Disparlure used in most commercial lures is prepared by the Sharpless epoxidation reaction, which gives the final product with ees not exceeding 95% [29], which is insufficient to be used as attractant for males of the Gypsy moth. In one of these methods the diols 5 and 7 were used as precursors in the synthesis of the cisepoxides 1 and 3 (Scheme 1). A few methods for the synthesis of diols 5 and 7 have been described [26,30,31] and we decided to prepare them starting from 2,3-butanediacetal derivatives of ʟ-tartaric acid. This method uses cheap and easily available starting materials, does not require expensive chiral catalysts and offers the possibility of obtaining both enantiomers of disparlure and monachalure with high enantiomeric purity. It can also be adapted for preparation of other chiral cis-epoxides.
2,3-Butanediacetals obtained from tartaric acid dimethyl diester contain protected hydroxy groups and two functional groups suitable for the attachment of various substituents. trans-2,3-Disubstituted butanediacetal derivatives of dimethyl tartrates 9-11 can be converted to cis-isomers 12-14 (Scheme 2) [32]. Compound 12 can be obtained from trans-dimethyl ester 9 in a two-step procedure either following a traditional way or using continuous flow chemistry [32][33][34]. The isomerization of trans-2,3-butanediacetals to the cis-isomers has also been performed via dithiolate derivative 10 to obtain compound 13 (Scheme 2) [35]. However, attempts to isomerize dimethyl ester 9 in the same way gave a cyclic compound as a major product [36]. We have recently developed a simple and efficient method for the isomerization of trans-disubstituted butanediacetal derivative 11 with two different substituents (one ester group and one thioester group) to its cis derivative 14 which proceeded with 94% yield [37]. The cis-2,3-butanediacetals 12-14 have the appropriate configuration of the chiral centers for the synthesis of both enantiomers of disparlure 1 and 3 and monachalure 2 and 4. Compound 14 also offers the possibility of selective modification of one of the substituents as well as sequential introduction of aliphatic chains. After deprotection of the butanediacetal group, diols 5-8 are obtained. We therefore decided to apply this compound for the synthesis of both enantiomers of disparlure and both enantiomers of monachalure.

Results and Discussion
Compound 14 was prepared and converted to 15 by Fukuyama reduction as described previously [37]. The overall yield for the synthesis of compound 15 from ʟ-dimethyl tartrate and butanone was 32%. We initially attempted to carry out the Wittig reaction of compound 15 with n-pentyltriphenylphosphonium bromide and the conditions of the individual reactions are collected in Table 1. Product 16 was obtained with various yields ranging from 0 to 64% and the results were not reproducible. We could not identify the reason of these problems and could not overcome them. So, although compound 15 seemed an attractive starting material for introducing alkyl chains of pheromones 1-4, we decided to abandon this substrate and use aldehyde 19 instead. This compound was obtained from both aldehyde 15 and its precursor ethyl thioester methyl ester 14, respectively (Scheme 3). Both substrates 14 and 15 were reduced to the corresponding diol 17 with lithium aluminum hydride with 73% or 83% yield, respectively. Next, the selective protection of the axial hydroxymethyl group [32,38,39] was performed affording the product with a diastereomeric ratio of 6:1. Isomer 18 was isolated by column chromatography and subjected to a Swern oxidation to give the desired aldehyde 19 in nearly quantitative yield.
In a Wittig reaction with n-nonyltriphenylphosphonium bromide followed by reduction of the double bond, the longer chain of the pheromone structures was attached giving com- pound 20 in 74% yield. Next, removal of the protecting group from the secondary alcohol followed by a Swern oxidation gave aldehyde 21 which was subjected to Wittig reactions with either of the two different alkyl derivatives and catalytic hydrogena- tion, giving compounds 22 and 23. The butanediacetal groups were then removed with p-toluenesulfonic acid and diols 5 and 6 were obtained with 79% and 64% yield, respectively. They were then used in a well-established three-step, one-pot procedure for epoxide ring closure [26,30,40,41]. Pure (+)-disparlure (1) and (+)-monachalure (2) were obtained after column chromatography with 87% and 98% yield, respectively.
For the synthesis of the (−)-enantiomers 3 and 4 the sequence of attachment of alkyl chains to aldehyde 19 was reversed (Scheme 5). The Wittig reactions with 4-methylpentyltriphenylphosphonium bromide or n-pentyltriphenylphosphonium bromide followed by reduction of the double bonds were performed first giving derivatives 24 and 25 containing the shorter carbon chains of the pheromones. Aldehydes 26 and 27 were obtained after removal of the protecting groups from the alcohols in compounds 24 and 25, followed by Swern oxidation. The second Wittig reactions with the longer alkyl derivative and hydrogenation gave compounds 28 and 29. The diols 7 and 8 were then obtained by cleavage of the butanediacetals and were used for the synthesis of pheromones 3 and 4 using the procedure described previously for the synthesis of the (+)-enantiomers 1 and 2 with 81% and 85% yield, respectively.

Conclusion
The synthesis of pheromones 1-4 was achieved using stable butanediacetal derivatives as the starting materials. All intermediates are stable compounds and could be easily purified. The procedure may also be applied for the preparation of other unsymmetrically substituted cis-epoxides. The overall yields, starting from aldehyde 19, were 21% for (+)-disparlure, 6% for (−)-disparlure, 22% for (+)-monachalure, and 23% for (−)monachalure. The optical rotation of the obtained (+)-disparlure (1) and (−)-disparlure (3) are in agreement with the litera-ture data. For the isomers of monachalure 2 and 4 the optical rotations have been measured for the first time and were low, similar to the values of the disparlure enantiomers 1 and 3.

Supporting Information
Supporting Information File 1 Experimental procedures of the synthesized compounds.

Supporting Information File 2
Copies of 1 H NMR and 13 C NMR spectra.